Royal3D’s ShearWater Aquatic Drone Prototype Features Sustainable Thermoplastic Polymers and PETG Fiber-reinforced Materials

There is a long history of 3D printed drones used for maintenance and surveillance in maritime applications. The ShearWater Aquatic Drone prototype, partly subsidized by the EU CrossRoads program, was developed to advance data gathering and surveillance in maritime environments. Royal3D leveraged its expertise in large format additive manufacturing and maritime operations to prepare the drone for durability and performance in demanding situations. Proprietary advanced additive manufacturing technology was implemented using Royal 3D’s IP knowledge allowing control over layer adhesion during the printing process using InfraRed cameras.

To survive harsh maritime conditions, it was essential that the ShearWater Aquatic Drone be watertight and strong. Specially developed thermoplastic polymers and PETG fiber-reinforced materials delivered these requirements with lightweight materials. The drone is made entirely of recycled and recyclable materials, honoring the company’s commitment to sustainability.

Companies will be able to adapt the drone system to the needs of their own autonomous systems thanks to its modular and parametric design. Safety and efficiency needs of both people and animals based on specific environments are enhanced by the drone’s design flexibility.

“What sets Royal3D apart is our ability to adapt advanced 3D printing technologies for industries like maritime and heavy-duty manufacturing, where the demands on strength and durability are unparalleled,” says Fulko Roos, founder of both Royal3D and maritime transportation company Royal Roos.

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